Description

The ABB CI858K01 3BSE018135R1 is a high-performance PROFIBUS DP/V1 slave communication interface module designed for integration within ABB’s S800 I/O system. As a critical component of the Industrial IT 800xA and Advant OCS automation platforms, this module enables seamless connectivity between ABB’s distributed I/O subsystems and third-party PROFIBUS DP master devices (e.g., Siemens PLCs, DCS controllers). It acts as a protocol translator, converting PROFIBUS DP cyclic/acyclic data into the S800 I/O bus structure, ensuring real-time data exchange for process monitoring and control.

Engineered for industrial resilience, the ABB CI858K01 3BSE018135R1 supports PROFIBUS baud rates up to 12 Mbps and features dual 24V DC power inputs for redundancy. Its modular design simplifies integration into existing control cabinets, while compatibility with ABB’s AC 800M controllers extends its utility in hybrid automation architectures. This module is indispensable for modernizing legacy systems without overhauling field-level networks, offering a cost-effective bridge between ABB’s advanced I/O technology and industry-standard PROFIBUS infrastructure. For plants requiring robust data acquisition and deterministic control, the ABB CI858K01 3BSE018135R1 delivers operational continuity and future-proof scalability.

ABB CI858K01 3BSE018135R1

Technical Specifications

Main Features and Advantages

The ABB CI858K01 3BSE018135R1 excels in multi-vendor interoperability, allowing seamless integration of ABB S800 I/O (e.g., AI/DI cards) with non-ABB PROFIBUS masters. Its dual-power input design ensures uninterrupted operation during power fluctuations, critical for continuous process industries. Configuration simplicity is achieved via rotary switches for PROFIBUS address assignment and Control Builder M engineering tools for parameterization, reducing commissioning time by 40% compared to software-configured alternatives.

Advanced diagnostics:
The module provides real-time monitoring of PROFIBUS network health, signal quality, and slave status through LED indicators and ABB’s 800xA diagnostics suite. This preemptive fault detection minimizes downtime in mission-critical applications. For hazardous environments, ATEX/IECEx certification enables deployment in Zone 2 areas without external isolators. Backward compatibility with PROFIBUS FMS supports legacy device integration, while galvanic isolation (500V) protects against ground loops and electrical noise. The ruggedized aluminum housing ensures reliable performance in high-vibration settings like offshore platforms or mining sites, making the ABB CI858K01 3BSE018135R1 a cornerstone for resilient industrial networking.

Application Field

The ABB CI858K01 3BSE018135R1 is pivotal in industries requiring hybrid control system integration. In oil & gas upstream operations, it interfaces ABB S800 I/O with third-party safety systems (e.g., emergency shutdown valves) via PROFIBUS, enabling unified data visibility across drilling and pipeline networks. Pharmaceutical manufacturers leverage it to connect isolator monitoring sensors (pressure/temperature) to Siemens PCS7 batch controllers, ensuring GMP compliance through auditable data trails.

For power generation, the module bridges turbine vibration sensors (Bently Nevada) and ABB’s DCS, facilitating predictive maintenance on gas turbines. In water treatment plants, it integrates legacy PLC-controlled pump stations with modern ABB SCADA systems without rewiring. Automotive assembly lines use the ABB CI858K01 3BSE018135R1 to synchronize robotic cells (KUKA, Fanuc) with ABB’s quality control I/O subsystems, optimizing OEE through real-time PROFIBUS diagnostics. Its adaptability also extends to food & beverage bottling lines, where it connects fill-level detectors to centralized control while withstanding washdown environments.

Related Products

TB801 – S800 I/O carrier baseplate for mounting CI858K01 modules.

FI810F – Fieldbus interface for connecting S800 I/O to CI858K01.

AC 800M – ABB controller family compatible with S800 I/O systems.

CI854A – Ethernet/IP communication interface (alternative protocol).

CI856 – Modbus TCP module for S800 series.

CI867 – IEC 61850 communication interface for substation automation.

SD821 – Digital input module for S800 carrier.

SA801 – HART-enabled analog input module.

3BSE008514R1 – Redundant power supply unit for S800.

CI858F – Fault-tolerant version with dual PROFIBUS ports.

ABB CI858K01 3BSE018135R1

Installation and Maintenance

Pre-installation preparation: Verify compatibility with S800 carriers (e.g., TB801/TB811) and ensure firmware alignment using Control Builder M. Isolate power sources and confirm PROFIBUS address (0-99) via rotary switches before mounting. Use shielded PROFIBUS cables (min. AWG22) with proper termination resistors. Ground the shield at one end only to prevent ground loops.

Maintenance recommendations: Monitor LED status indicators (PWR, COM, ERR) quarterly. Clean air vents annually using dry compressed air (<0>ABB CI858K01 3BSE018135R1 longevity, maintain ambient temperature below 60°C and humidity <95>