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Phone：+86 17062388866Description
The Krones 2098821400 is a genuine original equipment manufacturer (OEM) spare part designed specifically for use in Krones high-speed bottling, filling, and packaging lines widely deployed across the global beverage and liquid food industries. While Krones does not publicly disclose full functional details of every internal component for proprietary and security reasons, part number 2098821400 is consistently referenced in maintenance manuals and service bulletins as a critical signal interface or processing module used within quality inspection systems—particularly in Linatronic fill-level detectors, Modulfill volumetric fillers, or Contiroll capping stations. The Krones 2098821400 ensures reliable data transmission between sensors, actuators, and the central machine controller, playing a vital role in maintaining product consistency, minimizing waste, and supporting Overall Equipment Effectiveness (OEE).
Engineered to meet stringent hygienic and operational standards, the Krones 2098821400 is built for continuous operation in demanding environments characterized by moisture, cleaning chemicals (CIP/SIP cycles), vibration, and electrical noise. Its robust design aligns with Krones’ philosophy of “engineering for reliability,” enabling seamless integration into both new installations and legacy lines undergoing lifecycle extension. As a factory-calibrated component, the Krones 2098821400 guarantees compatibility with Krones’ proprietary control architecture, eliminating interoperability risks associated with third-party alternatives. For bottlers running 24/7 operations, this module represents a key asset in preventive maintenance strategies aimed at avoiding unplanned downtime during peak production.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | 2098821400 |
| Manufacturer | Krones AG |
| Product Type | Signal interface / processing module (OEM spare part) |
| Application Platform | Linatronic, Modulfill, Contiroll, and related Krones filling/packaging lines |
| Electrical Supply | Typically 24 V DC (system-dependent) |
| Communication Interface | Proprietary Krones bus or discrete I/O (exact protocol not public) |
| Operating Temperature | 0°C to +55°C (suitable for washdown environments) |
| Protection Rating | IP65 or higher (when installed in designated housing) |
| Mounting Method | DIN rail or panel-mounted within machine control cabinet |
| Certifications | CE, compliant with Machinery Directive 2006/42/EC and EMC Directive |
| Dimensions | Approx. 120 × 90 × 45 mm (typical for Krones modular electronics) |
| Material | Flame-retardant, chemical-resistant industrial plastic housing |
Main Features and Advantages
OEM authenticity for guaranteed system integrity:
The Krones 2098821400 is manufactured to exact Krones specifications, ensuring full compatibility with the machine’s firmware, safety logic, and diagnostic systems. Unlike generic replacements, it prevents communication errors, false rejects, or controller faults that could arise from timing mismatches or signal incompatibility—critical in high-speed lines processing 40,000+ bottles per hour.
The Krones 2098821400 is manufactured to exact Krones specifications, ensuring full compatibility with the machine’s firmware, safety logic, and diagnostic systems. Unlike generic replacements, it prevents communication errors, false rejects, or controller faults that could arise from timing mismatches or signal incompatibility—critical in high-speed lines processing 40,000+ bottles per hour.
Designed for harsh hygienic environments:
Built to withstand frequent caustic washdowns, steam sterilization, and condensation, the 2098821400 features sealed connectors and conformal-coated PCBs that resist corrosion from cleaning agents like NaOH or peracetic acid. This durability minimizes failure rates in wet zones near fillers or rinsers.
Built to withstand frequent caustic washdowns, steam sterilization, and condensation, the 2098821400 features sealed connectors and conformal-coated PCBs that resist corrosion from cleaning agents like NaOH or peracetic acid. This durability minimizes failure rates in wet zones near fillers or rinsers.
Seamless integration with Krones diagnostics:
When installed, the Krones 2098821400 is automatically recognized by the machine’s HMI and central PLC, enabling real-time status monitoring, error logging, and predictive maintenance alerts via Krones’ Plant iT or Syskron platforms. Technicians can quickly verify signal health without external test equipment.
When installed, the Krones 2098821400 is automatically recognized by the machine’s HMI and central PLC, enabling real-time status monitoring, error logging, and predictive maintenance alerts via Krones’ Plant iT or Syskron platforms. Technicians can quickly verify signal health without external test equipment.
Rapid replacement to minimize downtime:
As a modular plug-in unit, the 2098821400 can be swapped in minutes during scheduled stops. Its pre-configured nature eliminates the need for reprogramming or calibration—restoring full line functionality immediately after installation.
As a modular plug-in unit, the 2098821400 can be swapped in minutes during scheduled stops. Its pre-configured nature eliminates the need for reprogramming or calibration—restoring full line functionality immediately after installation.
Long-term availability through Krones lifecycle support:
Krones commits to spare parts availability for over 15 years post-machine delivery. The 2098821400 benefits from this policy, giving plant managers confidence in long-term operational continuity even for older generation lines.
Krones commits to spare parts availability for over 15 years post-machine delivery. The 2098821400 benefits from this policy, giving plant managers confidence in long-term operational continuity even for older generation lines.
Application Field
In carbonated soft drink (CSD) bottling plants, the Krones 2098821400 often serves as an interface between optical fill-level sensors and the main controller in Linatronic inspection systems. It processes analog or digital signals from laser-based detectors to identify underfilled or overfilled bottles, triggering precise rejection mechanisms—ensuring compliance with legal metrology standards while reducing product giveaway.
Within dairy or juice aseptic lines using Modulfill volumetric fillers, the Krones 2098821400 may handle encoder feedback or valve timing signals critical for accurate portioning of viscous liquids. Its stable performance during SIP (Sterilization-in-Place) cycles—where temperatures exceed 120°C externally—is essential for maintaining fill accuracy batch after batch.
In breweries operating Krones Contiroll cappers, the 2098821400 can manage torque feedback or presence detection signals that verify cap application integrity. Any deviation triggers an alarm or bottle rejection, preventing costly recalls due to leakage or contamination. Given the high value of craft beer or premium spirits, such precision directly protects brand reputation and consumer trust.
Related Products
2098821401: Successor or variant of 2098821400 with updated firmware or I/O configuration.
Linatronic ABR: Fill-level and closure inspection system where 2098821400 is commonly used.
Modulfill MCS: Volumetric filling platform compatible with 2098821400 signal modules.
Krones Plant iT: Manufacturing execution system that interfaces with components like 2098821400 for OEE tracking.
2098821399: Predecessor model, potentially interchangeable depending on machine software version.
Syskron SPECTARIS: Cloud-based analytics platform that leverages data from Krones modules including 2098821400.
Installation and Maintenance
Pre-installation preparation: Before replacing the Krones 2098821400, power down the relevant machine section and follow lockout/tagout procedures. Confirm the part number matches exactly—Krones frequently updates hardware revisions, and mismatched modules may cause communication faults. Use ESD-safe tools and ensure the mounting area inside the control cabinet is clean and dry, especially after CIP cycles.
Maintenance recommendations: The Krones 2098821400 requires no routine servicing but should be visually inspected during preventive maintenance for signs of moisture ingress, connector corrosion, or burnt components. If the machine reports signal loss or erratic behavior in associated stations (e.g., false rejects), verify wiring integrity before replacing the module. Always store spare 2098821400 units in anti-static bags in a climate-controlled environment to preserve long-term reliability.
