Description

The ABB PPD113B01-10-150000 3BHE023784R1023 is a high-performance processor module for ABB’s AC 800M PM865 controller platform, engineered for mission-critical automation in demanding industrial environments. This dual-core Intel® processor-based module delivers 1.5 GHz processing power with SIL 3 safety certification, enabling complex control strategies for large-scale DCS and safety instrumented systems. The PPD113B01 supports up to 32,000 function blocks and executes logic in ≤10 ms cycles, making it ideal for real-time applications like power grid stability control or refinery safety shutdown systems. Its robust design features triple-modular redundancy (TMR) for critical memory areas and conformal-coated PCBs resistant to corrosive atmospheres.

Integrated with ABB’s System 800xA, the ABB PPD113B01-10-150000 3BHE023784R1023 provides deterministic performance for process optimization and predictive maintenance. The module supports dual-redundant Ethernet (PNC) and PROFIBUS networks with <1>PPD113B01 delivers unmatched reliability with hot-swappable CPU redundancy and IEC 61850-3 compliance for electrical substations.

Technical Specifications

Main Features and Advantages

Fault-tolerant architecture: Triple-redundant memory controllers and ECC-protected RAM ensure data integrity in SIL 3 safety applications. The PPD113B01’s split-core design isolates critical safety logic from standard control, enabling mixed-criticality operation without performance compromise.

Cybersecurity hardened: Integrated TPM 2.0 cryptographic module enforces secure boot, firmware signing, and encrypted communications compliant with IEC 62443-3-3. Runtime intrusion detection monitors memory/code anomalies, triggering automatic failover to redundant CPU.

Performance scalability: Dual independent processing cores handle 32,000+ control functions simultaneously. Real-time hypervisor supports Windows 10 IoT and VxWorks RTOS coexistence for hybrid control/HMI applications.

Lifecycle management: Field-upgradable firmware via Control Builder. Predictive health monitoring tracks CPU load, memory usage, and thermal margins, enabling proactive maintenance.

Application Field

The ABB PPD113B01-10-150000 3BHE023784R1023 is deployed in zero-failure-tolerance environments:

Power Transmission: Grid frequency stabilization, HVDC converter control, and black-start automation in substations (IEC 61850-3 certified).

Oil & Gas: Subsea production control, offshore platform emergency shutdown (ESD), and SIL 3 fire & gas systems.

Nuclear: Reactor coolant pump control and safety-grade turbine trip systems.

Marine: Dynamic positioning for drill ships and LNG carrier cargo management.

Pharmaceutical: FDA 21 CFR Part 11-compliant batch reactors with electronic signatures.

Related Products

PPD113B01-10-100000 – 1.0 GHz variant for less compute-intensive applications.

PM864AK01 – Previous-gen processor with single-core architecture.

CI854 3BSE018105R1 – PROFIBUS interface module for I/O expansion.

SD826 3BSE020509R1 – High-density digital input for status monitoring.

TU847 3BSE022462R1 – Trusted Unit I/O for safety-critical signals.

SA801 3BSE018297R1 – SIL 3-certified analog input module.

PPC322BE – Control panel for local HMI integration.

S800 I/O TB841 – Remote I/O baseplate for field connectivity.

Installation and Maintenance

Pre-installation preparation: Verify chassis compatibility (e.g., PM802F). Install heatsink thermal paste (ABB Art. No. 3HAC042196-001). Configure redundant CPU pairs with <1m>

Maintenance recommendations: Monitor CPU temperature via System 800xA diagnostics (max 85°C). Replace every 5 years in high-radiation environments. For firmware updates, use ABB’s signed images with cryptographic verification. Clean air filters quarterly in dusty environments.