ABB 1TGE120011R1000 | AC 800M Ethernet Communication Module

The ABB 1TGE120011R1000 is a high-performance Gigabit Ethernet communication module engineered for the ABB AC 800M programmable automation controller (PAC), serving as the primary high-speed network interface for control, supervision, and enterprise integration in industrial automation systems.

Manufacturer:
Part number: ABB 1TGE120011R1000
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Description

The ABB 1TGE120011R1000 is a high-performance Gigabit Ethernet communication module engineered for the ABB AC 800M programmable automation controller (PAC), serving as the primary high-speed network interface for control, supervision, and enterprise integration in industrial automation systems. Designed to meet the demands of modern process and power applications, this module enables seamless connectivity between the AC 800M controller and engineering workstations, operator interfaces (HMI), remote I/O, third-party devices, and ABB’s System 800xA distributed control platform.

Featuring dual independent 10/100/1000BASE-T copper ports, the ABB 1TGE120011R1000 supports advanced industrial networking protocols including Modbus TCP, PROFINET IO (Controller/Device), EtherNet/IP, and native AC 800M communication services. Critically, it also supports Media Redundancy Protocol (MRP) and optional Parallel Redundancy Protocol (PRP)—ensuring sub-50ms failover for mission-critical applications such as power plant control, substation automation (IEC 61850), and continuous manufacturing. The module integrates directly into the AC 800M backplane, drawing power from the controller while delivering full-duplex gigabit throughput for large data transfers, firmware updates, and real-time diagnostics.

With built-in LED indicators for link status, activity, and speed per port, and deep integration into ABB Control Builder M, the 1TGE120011R1000 simplifies network configuration, monitoring, and troubleshooting—making it a cornerstone of scalable, future-ready industrial networks.

Technical Specifications

Parameter NameParameter Value
Product Model1TGE120011R1000
ManufacturerABB
Product TypeGigabit Ethernet Communication Module
Compatible PlatformABB AC 800M (PM864, PM865, PM866 CPUs)
Network Ports2 × 10/100/1000BASE-T RJ45 (auto-negotiating)
Supported ProtocolsModbus TCP, PROFINET IO, EtherNet/IP, AC 800M native, IEC 61850 GOOSE (via 800xA)
Redundancy ProtocolsMRP (IEC 62439-2), PRP (IEC 62439-3, optional with license)
Data RateUp to 1 Gbps per port
Isolation1.5 kV RMS galvanic isolation between ports and backplane
Operating Temperature0°C to +60°C
Power Consumption~6 W (supplied via AC 800M backplane)
CertificationsCE, UL, cUL, FCC, IEC 61000-6-2/4 (industrial EMC)
Configuration ToolABB Control Builder M

Main Features and Advantages

Dual Gigabit Ports with Full Redundancy Support
The ABB 1TGE120011R1000 enables ring or parallel redundant topologies using MRP or PRP—critical for zero-downtime applications in power transmission, water treatment, and oil & gas. Failover occurs in<50>

Multi-Protocol Interoperability
Unlike vendor-locked modules, the 1TGE120011R1000 acts as a universal gateway: it can simultaneously serve as a PROFINET controller for remote I/O, an EtherNet/IP adapter for Rockwell devices, and a Modbus TCP server for SCADA—all on separate VLANs or physical ports.

Native Integration with ABB 800xA and ABB Ability™
When used in an 800xA system, the module enables secure, high-bandwidth data flow between controllers, asset optimization tools, and cloud analytics platforms—supporting predictive maintenance and digital twin initiatives.

Robust Industrial Design
Built for harsh environments, the 1TGE120011R1000 features conformal coating, wide temperature tolerance, and immunity to electrical transients—ensuring reliable operation in switchyards, offshore platforms, and heavy-industrial plants.

Application Field

The ABB 1TGE120011R1000 is deployed across industries requiring high-speed, reliable, and secure industrial networking:

  • Power Generation & Transmission: Enables IEC 61850-compliant substation automation with GOOSE messaging over PRP-redundant networks.

  • Water & Wastewater: Connects remote pumping stations to central SCADA via Modbus TCP over fiber-linked Ethernet rings.

  • Oil & Gas: Integrates safety PLCs, compressors, and metering skids using PROFINET in hazardous-area control rooms.

  • Mining & Metals: Supports real-time data exchange between AC 800M controllers and drive systems (e.g., ABB ACS880) via EtherNet/IP.

  • Pharmaceuticals & Food Processing: Facilitates audit-compliant data logging and recipe management through secure 800xA integration.

Related Products

  • ABB PM865 / PM866 – Redundant AC 800M CPU modules that host the 1TGE120011R1000

  • ABB CI874 – Older 100 Mbps Ethernet module (predecessor; not gigabit-capable)

  • ABB TB510 / TB520 – Ethernet switch modules for 800xA extended networks

  • ABB System 800xA – Integrated DCS platform leveraging the 1TGE120011R1000 for controller communication

  • ABB Control Builder M – Engineering software for configuring IP settings, protocols, and redundancy

  • Hirschmann RS30 / Rugged Switches – External switches often used with 1TGE120011R1000 in MRP rings

  • ABB 1SFC392001R1 – PRP/HSR license key (if required for specific firmware versions)

Installation and Maintenance

? Installation Guidelines:

  • Insert the ABB 1TGE120011R1000 into an available slot in the AC 800M rail (typically alongside CPU and I/O modules).

  • Use industrial-grade Cat5e or Cat6 shielded cable; ground the shield at one end only to avoid ground loops.

  • Assign static IP addresses or configure DHCP reservations in your network plan—avoid IP conflicts.

  • For MRP rings, connect Port A to upstream device and Port B to downstream; enable MRP in Control Builder M.

? Maintenance Best Practices:

  • Monitor port LEDs for unexpected link drops or half-duplex negotiation (indicates cabling issues).

  • Use ABB’s Diagnostic Manager in Control Builder M to check packet error rates and bandwidth utilization.

  • Keep firmware updated via ABB Firmware Manager to support new protocols or security patches.

  • In redundant systems, test failover annually by simulating a cable cut—verify recovery time<50>