Description

The Bosch Rexroth PPC-R02.2N-N-NN-P2-NN-FW is a high-performance programmable automation controller (PAC) from the IndraControl VPPC (Versatile Programmable Peripheral Controller) series, designed for demanding motion control, logic, and HMI integration tasks in industrial machinery. As a compact, fanless embedded PC, the Bosch Rexroth PPC-R02.2N-N-NN-P2-NN-FW combines real-time control capabilities with open connectivity, serving as the central intelligence unit in modular automation architectures. It supports both hard real-time operating systems (such as VxWorks) and soft real-time environments (like Windows CE), enabling deterministic motion sequencing alongside standard IT communication.

Positioned within Bosch Rexroth’s comprehensive IndraMotion and IndraLogic ecosystem, the Bosch Rexroth PPC-R02.2N-N-NN-P2-NN-FW acts as a master or stand-alone controller for hydraulic, electric, and hybrid drive systems. Its integrated fieldbus interfaces—including SERCOS III, PROFINET, or EtherNet/IP depending on configuration—allow seamless coordination of servo drives, I/O modules, and safety devices. The “P2” designation in the model indicates dual Ethernet ports, enhancing network flexibility for daisy-chaining or separate control/IT traffic. Engineered for harsh factory environments, the Bosch Rexroth PPC-R02.2N-N-NN-P2-NN-FW delivers reliability, scalability, and long-term availability essential for OEMs and end-users in packaging, material handling, and machine tool industries.

Technical Specifications

Main Features and Advantages

Real-time performance with flexible OS options: The Bosch Rexroth PPC-R02.2N-N-NN-P2-NN-FW supports deterministic control cycles down to sub-millisecond levels when running VxWorks, making it ideal for high-speed motion applications like labeling machines or CNC auxiliary axes. Alternatively, Windows CE enables integration of HMI visualization, data logging, or OPC UA server functionality on the same hardware—reducing component count and cabinet space.

Native SERCOS III and dual Ethernet for future-proof networking: With built-in SERCOS III (a high-performance motion bus), the Bosch Rexroth PPC-R02.2N-N-NN-P2-NN-FW directly controls IndraDrive servo amplifiers without additional interface cards. The dual Ethernet ports (“P2” variant) allow one network for real-time motion/control and another for enterprise connectivity, remote diagnostics, or web-based configuration—enhancing cybersecurity segmentation.

Compact, fanless, and ruggedized design: The Bosch Rexroth PPC-R02.2N-N-NN-P2-NN-FW features a sealed, convection-cooled housing with no moving parts, ensuring maintenance-free operation in dusty or vibration-prone environments. Its small footprint fits easily into tight OEM panels, while wide temperature and voltage tolerances guarantee stable performance in global deployments.

Seamless integration with IndraLogic and IndraMotion engineering tools: Programmed via Bosch Rexroth’s IndraWorks or IndraLogic Engineering software, the Bosch Rexroth PPC-R02.2N-N-NN-P2-NN-FW supports IEC 61131-3 languages (LD, FBD, ST, SFC) and pre-certified function blocks for camming, gearing, and electronic line shafting. This accelerates development time and ensures code reusability across machine variants.

Application Field

The Bosch Rexroth PPC-R02.2N-N-NN-P2-NN-FW excels in mid-to-high complexity machinery requiring synchronized motion, logic control, and data transparency. In packaging lines—such as form-fill-seal or cartoning machines—the Bosch Rexroth PPC-R02.2N-N-NN-P2-NN-FW coordinates multiple servo axes for film feeding, cutting, and sealing while managing product detection sensors and reject mechanisms via integrated I/O. Its real-time capability ensures precise timing even at high throughput rates.

In machine tool auxiliary systems (e.g., pallet changers, coolant management, or tool magazines), the Bosch Rexroth PPC-R02.2N-N-NN-P2-NN-FW provides reliable sequence control and safety interlocking, often interfacing with the main CNC via PROFINET. Material handling systems—like automated guided vehicle (AGV) chargers or conveyor merge units—leverage its dual Ethernet ports to communicate with higher-level MES while maintaining local motion autonomy. Additionally, in test benches for automotive or aerospace components, the Bosch Rexroth PPC-R02.2N-N-NN-P2-NN-FW executes complex motion profiles and logs performance data for quality validation. Its long-term availability and backward compatibility make it a strategic choice for OEMs seeking to minimize redesign costs over a machine’s lifecycle.

Related Products

PPC-R02.2N-N-NN-P1-NN-FW: Single Ethernet port variant of the PPC-R02.2N-N-NN-P2-NN-FW
PPC-R02.2N-N-ES-P2-NN-FW: Version with extended safety functionality (integrated safety PLC)
VIB01: IndraControl I/O bus module that expands local digital/analog I/O for the PPC-R02.2N-N-NN-P2-NN-FW
IndraDrive Cs/CsB: Compact servo drives commonly controlled by the PPC-R02.2N-N-NN-P2-NN-FW via SERCOS III
PPC-R03.x Series: Higher-performance successor with faster CPU, more memory, and PROFINET onboard
MLC-R02: Modular Logic Controller—simpler alternative for basic logic without motion
IndraLogic L20: Software package used to program the PPC-R02.2N-N-NN-P2-NN-FW in IEC 61131-3
FWA-INDRV-MPB-07VRS-NN*: Firmware package required for motion control on the PPC-R02.2N-N-NN-P2-NN-FW

Installation and Maintenance

Pre-installation preparation: Mount the Bosch Rexroth PPC-R02.2N-N-NN-P2-NN-FW on a standard 35 mm DIN rail inside a clean, ventilated enclosure with ambient temperature below 55°C. Ensure 24 VDC power supply meets ripple and surge specifications (use a buffered PSU if needed). Connect SERCOS III fiber or copper cables to compatible IndraDrives using proper termination. Route Ethernet cables away from motor power lines to avoid EMI; use shielded CAT5e/6 with grounded connectors.

Maintenance recommendations: The Bosch Rexroth PPC-R02.2N-N-NN-P2-NN-FW requires no routine maintenance due to its fanless, solid-state design. Periodically verify firmware version and back up application projects using IndraWorks. Monitor diagnostic LEDs for communication errors (e.g., SERCOS ring faults). If performance degrades, check for memory leaks in Windows CE applications or update to the latest certified firmware bundle. Although highly reliable, retain a spare Bosch Rexroth PPC-R02.2N-N-NN-P2-NN-FW with identical firmware for rapid replacement in critical production lines.